YHZS25 Mobile Concrete Plant Production Process
The production process within a YHZS25 mobile concrete batching plant is a continuous, automated sequence designed for optimal material handling and mixing precision.
- Aggregate Batching and Feeding: The process begins at the aggregate storage hoppers, which are equipped with sieves to separate different sizes of sand and stone. These aggregates are precisely fed via gates controlled by air cylinders onto a belt conveyor or into a hopper for lifting.
- Precise Metering of Materials: Accuracy is key. The aggregates are transported to a weighing hopper where they are measured with a precision of ±2%. In a parallel stream, cement is conveyed from a silo to its own dedicated weighing system, achieving an even higher accuracy of ±1%. Water is also measured by a flow meter with ±2% accuracy.
- Lifting and Mixing: The batched and weighed aggregates are then lifted by a hopper along a rail to the mixer's height. Upon reaching the top, the hopper door opens automatically, discharging the materials into the waiting mixer. Simultaneously, the precisely measured cement and water are fed into the mixer.
- The Core of the Process: Mixing: The heart of the plant is its forced twin-shaft mixer. Inside the mixing drum, high and low blades, set at specific angles, work to lift, tumble, and cross-blend the materials. This creates an intense and thorough mixing action, ensuring a consistent and high-quality concrete mix in a short time.
- Final Output: Once the mixing cycle is complete, the mixer reverses to discharge the finished concrete directly into waiting trucks or concrete pans. The entire system is designed for a theoretical productivity of 25 cubic meters per hour.
A key advantage of the YHZS25 portable concrete batching plant is its high degree of customizability, allowing it to meet the specific demands of diverse construction projects.
· Configuration and Mobility: Buyers can choose plants that are highly integrated on a single frame for easy relocation or opt for modules that can be quickly assembled on-site. The mobility is enhanced by its ability to be towed at speeds of up to 40 km/h or even 15 km/h for some models, making it ideal for linear projects like roads and railways.
· Control Systems: The plants can be outfitted with different levels of automation. Many models feature Siemens full-automatic control systems or PLC-based microprocessors, which manage the entire production process from a centralized control room, ensuring precision and reducing manual labor.
· Component Specifications: Customers can specify the power of the electric motors, the capacity of the cement silo (e.g., 50T, 100T, or 150T), and the discharge height to suit their equipment. The core mixing host can also be selected based on its lining plate and blade material for enhanced durability.
This combination of a streamlined, efficient production process and a high degree of customization makes the mobile YHZS25 mobile concrete plant a versatile and powerful solution for modern, on-site concrete production.
